The future of concrete that enables you to build more, use less.

Build More. Use Less.

The Future of Concrete.

25% more strength
45% less cement usage

Concrete Additives (SURFACE DYNAMICS)

Emerge Resources has created the Surface Dynamics Range, a powdered concrete admixture designed to impart critical properties like overall compressive strength, early strength, flexural strength, durability, and workability to concrete.

This admixture can be used with existing concrete compositions to add further properties to the concrete design. It has been designed according to standards defined in IS 9103:1999 and offers multiple advantages.

Benefits of Surface Dynamics Range:

We help companies achieve

25%-45%
Carbon Emissions
Reduced
15%-25%
Total Concrete Cost Saved
40%
Water Saved
15%-25%
More Strength
Achieved
25%-45%
Cement Usage Reduced
10°C - 15°C
Structural Temperature
Decreased

Innovation at the core

Our research-driven mineral formulation, powered by patented innovation, elevates the quality of concrete from within. By optimizing its molecular structure, we achieve unparalleled balance between strength, longevity, and environmental efficiency.

Mineral-based additives likely contain pozzolanic materials that react with calcium hydroxide to form additional C-S-H, enhancing strength and durability.

Homogeneous mixing promotes better particle dispersion and reduces segregation, leading to a more uniform material.

Fine mineral particles fill voids between cement grains, improving particle packing density and reducing the water needed for workability.

The additive contains compounds that reduce the surface tension of water, improving its distribution and reducing the amount needed for desired consistency.

Influencing the kinetics of the hydration reaction, the additive can lower peak temperatures during curing, minimizing the risk of thermal cracking.

BENEFITS OF SURFACE DYNAMICS RANGE

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Carbon Footprint Fire Resistance Durability Thermal Mass Efficiency Flood Resistance / Low Water Permeability Overall Cost Savings
Environmental Optimized material usage and reduced cement consumption lower CO2 production and the product lifecycle. Non-combustible materials reduce the need for fireproofing and limit environmental damage from fires. Long-lasting structures reduce material waste and the need for frequent repairs or replacements. Lower energy consumption for heating and cooling by utilizing concrete's natural ability to regulate temperatures. Low permeability prevents water ingress, minimizing material degradation and environmental impact from construction runoff. Minimizes resource use and extends the lifespan of structures, reducing the environmental burden of material extraction.
Social Reduces pollution and greenhouse gas emissions, creating a healthier living environment. Enhances safety by saving lives, protect valuable assets and property, and reducing risks for surrounding communities. Ensures safe, long-term use of buildings and infrastructure, minimizing disruption from maintenance or repairs. Provides stable indoor temperatures, enhancing comfort and health in living and working spaces while reducing reliance on HVAC systems. Protects homes and businesses from flood damage, reducing health and social impact, especially in flood-prone areas. Improves affordability of housing and infrastructure by lowering lifetime and material costs.
Economic Lowers production and operational costs by reducing energy consumption and resource use, enhancing long-term return on investment (ROI). Limits fire damage, lowers insurance premiums, and reduces repair and reconstruction costs, providing long-term savings for property owners. Reduces long-term maintenance and repair costs, resulting in significant savings over the lifecycle of the structure. Reduces energy bills and operational costs through lower dependence on HVAC systems and improved energy efficiency. Lowers repair costs and minimizes downtime for businesses and homes after flooding, reducing economic disruption. Substantial long-term savings through reduced material use, lower maintenance costs and improved energy efficiency.

RMC PERSPECTIVE

CONCRETE GRADE
M20 TO M150
AVG. PRODUCTION
9000 TO 15000 CU.MTR PER MONTH

WITH USE OF PATENTED CONCRETE ADDITIVES, WE CAN ACHIEVE...

M20 TO M50
SAVINGS OF RS 100 TO RS 350 PER CU.MTR
M55 TO M100
SAVINGS RS 450 TO RS 4850 CU.MTR
M105 TO M150
SAVINGS RS 6000 TO RS 18000 CU.MTR
SCM USAGE
UPTO 50%
WATER SAVED
15%-30%
CEMENT SAVED
UPTO 50%

INDIVIDUAL CONCRETE ADDITIVE PRODUCTS

SURFACE DYNAMICS MICRO

A concrete additive used in significant applications involving ballast and mass concreting. It is designed to enable the gradual development of strength over time.

USPs:

Gradual increase in strength over time.

Applications:

Mass Concreting, Roads, Buildings, Precast Concrete.

SURFACE DYNAMICS DENSE

A concrete additive for creating strong concrete that can withstand high pressure and provide radiation protection. It is described as a premium product designed for intensive use.

USPs:

  • High-density concrete for high pressure
  • Provides radiation protection
  • Ideal for retaining walls for tunnels, dams, and canals

Applications:

Underwater Mass Concreting, High-Pressure Sustaining Structures, Bridges, Loose Ballast, Coastal Protection, Dams, Nuclear Plants, Precast Concrete.

SURFACE DYNAMICS STEALTH

A concrete additive utilized in various concrete structures where rapid strength development is imperative. It contributes to reducing cement input and gaining early strength.

USPs:

  • Early strength and gradually improving
  • Reduces cement input and promotes early strength gain
  • In M55 concrete design, reduces cement from 450 to 300 Kg/m³
  • Superior strength over time vs standard M55 designs
  • Target strength at 7 days with 38% less cement in M50 design

Applications:

Bridges, Roads, Buildings, High-Rise Structures, Precast Concrete, Ballastless Tracks, Railway Sleepers.

COMPREHENSIVE STRENGTH OVER TIME

Product: SURFACETM for M55 Design
M55 (Optimized with Stealth)
M55 (Standard Design)
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Days
Tested by NABL accredited Lab CSRL, Pune

Concrete Composition

Material Kg/Cu.Mtr
Cement 300
Fly Ash 100
Stealth 10
C.A (20mm) 605
C.A (10mm) 546
W/C Ratio 0.33
Initial Slump (mm) 180

UPCYCLED PRODUCT RANGE

SURFACE DYNAMICS UUFA-ALPHA UUFA-BETA UUFA-ZETA UUFA-ALGO

Emerge Resources has patented these products for manufacturing under the Fly Ash & GGBS Upcycling Platform. These materials have many uses, and the construction sector worldwide can benefit from their performance, quality, and affordability.

USPs:

  • Utilizes upcycled Fly Ash and GGBS for sustainable construction solutions.
  • Offers good performance, quality, and affordability for construction projects worldwide.
  • Strength Retention: Ensures recycled concrete maintains strength levels.
  • Enhanced Durability: Stabilizes recycled aggregates, improving long-term durability in tough environments.
  • Consistent Performance: Addresses variable aggregate quality, delivering uniform results.
  • Sustainability Boost: Reduces cement use, energy consumption, and landfill waste by promoting recycled materials.
  • Contributes to a Circular Economy by ensuring recycled concrete maintains strength levels similar to traditional mixes.
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